Our factory
Where your boxes are made
Rigid boxes are cut, printed, wrapped and checked in our own factory. No outsourcing, no hand-offs between suppliers.
Capabilities
Machines on our floor
Sheet-fed offset press
CMYK and Pantone printing of wraps and cartons
Automatic die cutter
Cutting and creasing printed sheets
Greyboard cutter / V-groover
Cutting and grooving rigid board
Wrapping and gluing line
Wrapping trays and lids in paper, cloth or leatherette
Corner pasting machine
Taping box corners square
Hot foil stamping press
Foil blocking, embossing and debossing
CNC foam cutter
Cutting EVA inserts
Production
Seven steps to a finished box
- 1
Cut
Greyboard is cut and grooved to your dieline.
- 2
Print
Wrap paper or cartons printed CMYK or Pantone.
- 3
Wrap
Trays and lids wrapped by hand in paper, cloth or leatherette.
- 4
Corner
Corners taped square for strength.
- 5
Insert
EVA, card or pulp inserts cut and fitted.
- 6
QC
Every batch checked against the approved proof.
- 7
Pack
Packed in export cartons, assembled or flat.
Quality control
Checked at every stage
Capacity
Capacity depends on box style and finishes. We confirm a production slot and lead time with every quote.
- Board thickness and flatness checked on arrival
- First sheet colour checked against the approved proof
- First die-cut sheet checked against the dieline
- Wrap register and corner finish inspected
- Foil, emboss and spot UV checked for fill and alignment
- Insert fit tested with the product or a dummy
- Random boxes measured and opened from every batch
- Export cartons checked for count, labels and packing
Sustainability
Materials and footprint
Recycled greyboard
Greyboard is made largely from recycled paper fibre. Ask for the specification of the board on your job.
Certified paper options
FSC-certified papers and boards can be requested for many specs, subject to availability.
Recyclable inserts
Card inserts are an alternative to EVA foam where recyclability matters more than cushioning.
Less freight
Collapsible boxes ship flat, reducing carton volume per box on international shipments.
Gallery
On the factory floor
See it in your hands
Approve a digital proof and 3D mockup, then we share production photos on WhatsApp before dispatch.
- Quote reply within 24 hours
- First concepts in 48 hours